Zap Solutions Ltd.
Results are the currency of trust.
The Problem
Mist coolant systems pose challenges to the modern machinist:
- Start/stop: >2 sec. stabilization; too slow for ATC cycles.
- Repeatability: Flow varies on restart and drifts mid-cycle.
- Airspeed: Chips linger on the cut.
- Health: Inhaled mist and dermatitis.
- Validation: No visual, or statistical performance data.
- CNC integration: Without PLC or G-code connectivity, systems can’t sync with your machine.
The Solution
- US Patent #11796129
- These problems aren’t worked around; they’re solved.
- Coming in 2026: The Catalyst.
Origins
In 2022, while milling aluminum, a new fluid-path was imagined. The first prototype solved the immediate frustration, forming the basis for this new technology coined “Retrograde flow mixing.”
What began as a necessity soon became a product development path, then a granted U.S. patent.
Next Steps
Our facility is moving in October 2025. A beta launch will follow shortly after. Interested? Send us an email below and we will notify you first.
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