Zap Solutions Ltd.

Results are the currency of trust.

The Problem

Mist coolant systems pose challenges to the modern machinist:

  • Start/stop: >2 sec. stabilization; too slow for ATC cycles.
  • Repeatability: Flow varies on restart and drifts mid-cycle.
  • Airspeed: Chips linger on the cut.
  • Health: Inhaled mist and dermatitis.
  • Validation: No visual, or statistical performance data.
  • CNC integration: Without PLC or G-code connectivity, systems can’t sync with your machine.

The Solution

  • US Patent #11796129
  • These problems aren’t worked around; they’re solved.
  • Coming in 2026: The Catalyst.

Origins

In 2022, while milling aluminum, a new fluid-path was imagined. The first prototype solved the immediate frustration, forming the basis for this new technology coined “Retrograde flow mixing.”

What began as a necessity soon became a product development path, then a granted U.S. patent.

Next Steps

Our facility is moving in October 2025. A beta launch will follow shortly after. Interested? Send us an email below and we will notify you first.

©  2025 Zap Solutions Ltd. · info@zpsol.net    Privacy policy